Showing 0 to 9 of 10 Results

Post (10254)

"The suspension"... or ... "How to spend real money quickly" I knew I was going to make considerable changes to the suspension, not because the stock equipment was bad but because I was looking for a particular feel. In stock form it could be a bit harsh at the back and front end feel was sometimes a little lacking. I investigated a number of options and initially decided on either the Pensky or Ohlins for the rear, and RaceTech for the front. all three have great reputations and would prove to be high quality. The final decision for the rear shock was an economics choice. I consulted with a number of very knowledgeable folks who had already done a lot of mod work on this specific bike and the consensus was to spend more on the front, that it was more sensitive to front end work than rear and that any high quality shock would be fine. Based on that I went with the Ohlins setup as it was about $700 less than the Pensky. I then rebuilt the front forks completely with RaceTech valves (both compression and rebound), RaceTech springs, fluids, etc. And then didn't like it. the RaceTech components were high quality but it gave a very stiff ride, I lost some travel, and I didn't think the dampening was where I wanted it to be. You'll note that there aren't any pics of doing the RaceTech work, only a sticker is seen in some of the pics. The reason? I went all out and ordered a set of custom AK-20 fork cartridges from Traxxion Dynamics. I entirely gutted the forks and replaced all of the internals with the custom AK-20s and Omni springs. this is what I should have done from the start as they are simply fantastic. Expensive yes, but amazing. The bike now has a very plush ride, and yet also has complete control with massive amounts of feedback and lots of adjustability. Ohlins rear(https://adv-traveler.com/136/photos/506/untitled/10248/ohlins-rear) AK-20 Cartridge kit(https://adv-traveler.com/136/photos/506/untitled/10249/ak-20-cartridge-kit) Ohlins installed(https://adv-traveler.com/136/photos/506/untitled/10246/ohlins-installed) Clearance check(https://adv-traveler.com/136/photos/506/untitled/10247/clearance-check) Remote preload adjuster(https://adv-traveler.com/136/photos/506/untitled/10245/remote-preload-adjuster) Fork removal time(https://adv-traveler.com/136/photos/506/untitled/10244/fork-removal-time) Brakes while in there(https://adv-traveler.com/136/photos/506/untitled/10251/brakes-while-in-there) AKs installed(https://adv-traveler.com/136/photos/506/untitled/10250/aks-installed) New tires(https://adv-traveler.com/136/photos/506/untitled/10252/new-tires) (https://adv-traveler.com/136/photos/506/untitled/10253/untitled)

9 years ago byrshaug
Photo (10249)
rshaug
9 years ago
AK-20 Cartridge kit

AK-20 Cartridge kit

These are the AK-20 cartridges and Omni springs from Traxxion dynamics. these were custom built with specific valving, new rebound and compression adjusters, and pre-set sag.
Photo (10248)
rshaug
9 years ago
Ohlins rear

Ohlins rear

This was one of the long wait time items, it took about 4 weeks to get from Ohlins NA and has custom valving and springs.
Photo (10240)
rshaug
9 years ago
Ninja guts

Ninja guts

The fuel injectors are down in there somewhere, access is very tight. the large expanse of black plastic at the top of the pic is the cover of the airbox.
Photo (10239)
rshaug
9 years ago
PC5 installed

PC5 installed

this is looking down into the bike's waist. The batter is top center, the PC5 is bottom center, the Autotune is piggyback on the PC5 (you can just make out the USB port and USB cable coming out of the PC5). The ECU is just off screen to the left, you can see some of the connectors at the left edge.
Post (10230)

The Exhaust... The first major component changed was the exhaust. the factory exhaust is a 4-1-2 with a large collector and catalyst located under the bike, it is quite heavy and includes a number of things (like the motorized exhaust servo and air injection) that we won't be needing anymore. After researching the systems available against my requirements/desires I decided on the Akrapovic Racing Line 4-2-1 system in titanium. this system weighs about 27lbs less than stock, with much higher flow rates and more highly tuned back pressures. changing from a 4-2 to a 4-1 was going to substantially change the look of the motorcycle and I was initially cautious about how it would look. Installation was pretty straight forward after getting all of the stock equipment off of the bike. Akrapovic is a high end system and it really showed in the build quality and easy of installation. these guys are clearly welding gods LOL. Since adding this system was going to allow for a lot more engine breathing I was going to have to address fueling as well, that will be the next update - installing the Power Commander, autotune, and initial ECU changes. Here's some pictures of the exhaust installation: Prepping for surgery(https://adv-traveler.com/136/photos/506/untitled/10222/prepping-for-surgery) Stock exhaust system(https://adv-traveler.com/136/photos/506/untitled/10220/stock-exhaust-system) Front of engine(https://adv-traveler.com/136/photos/506/untitled/10219/front-of-engine) The new Akrapovic headers(https://adv-traveler.com/136/photos/506/untitled/10221/the-new-akrapovic-headers) Titanium end can(https://adv-traveler.com/136/photos/506/untitled/10224/titanium-end-can) New headers installed - front(https://adv-traveler.com/136/photos/506/untitled/10223/new-headers-installed---front) New headers installed(https://adv-traveler.com/136/photos/506/untitled/10225/new-headers-installed) Initial fitting(https://adv-traveler.com/136/photos/506/untitled/10226/initial-fitting) End can installation(https://adv-traveler.com/136/photos/506/untitled/10227/end-can-installation) Installed - right side(https://adv-traveler.com/136/photos/506/untitled/10228/installed---right-side) Installed - left side(https://adv-traveler.com/136/photos/506/untitled/10229/installed---left-side)

9 years ago byrshaug
Photo (10220)
rshaug
9 years ago
Stock exhaust system

Stock exhaust system

This doesn't even include all of the servo components and cables etc. It was also surprising how much this weighed.
Post (7243)

Kawasaki Ninja 1000, AKA Z1000SX

10 years ago byrshaug